Horizontal Waste Baler Scrap Compactor China Hualan

What is a Horizontal Waste Baler?

China hualan horizontal waste baler is an industrial automation device that uses hydraulic power to compress and bundle loose materials in a horizontal direction. It utilizes a horizontally positioned compression chamber (material hopper) and hydraulic cylinders to drive a ram, thereby performing high-density compression and automatically or semi-automatically bundling materials. Its primary purpose is to reduce storage and transportation costs through volume reduction.

How to choose suitable Horizontal Waste Baler?

Horizontal balers range from 20 tons for lightweight materials to 800 tons for heavy scrap steel, with 60–160 tons being the most common and optimal range for general waste recycling.

1.Small type: 20-50 ton
bale density : low
Plastic baler film, woven bags baler , foam, small amounts of waste paper, clothing fabric

2.Middle type:50-80 ton
bale density: middle
Waste paper baler (cardboard baler boxes/OCC), PET bottles, aluminum cans, straw/hay

3.Large type:80-160 ton
bale density : high
Large quantities of waste paper, mixed plastic waste, cotton, thin sheet metal baler, and metal shavings.

4.Heavy type:160-800 ton

bale density : super high
Car bodies, heavy scrap steel, copper baler and aluminum baler profiles, and ultra-high-density straw.
Extra Notes:
When selecting a machine, except type of material, you should pay attention to the following two points:
1.Moisture content: If moisture exceeds 12%–15%, choose a model with drainage holes or dynamic pressure compensation to prevent damage or mold.
2.Contaminants: For materials with sharp objects (e.g., staples, glass), opt for wear-resistant steel plates or hardened blades to extend service life.

Video of a Horizontal Waste Baler  

What are components of Horizontal Waste Baler?

1.Frame System
High-strength steel plates, reinforcing ribs, base plate
The equipment’s load-bearing base is typically constructed from high-quality steel that has been welded and annealed to ensure it does not deform under high pressure.

2.Compression System
Main hydraulic cylinder, push plate (press head), guide slides
Core power source. The hydraulic cylinder drives the pusher plate to move back and forth inside the hopper, applying immense pressure (typically 10–30 MPa) to the material.

3.Hydraulic System
Hydraulic pump, motor, oil tank, seals
Provides hydraulic power; leak prevention is ensured by a precision-ground cylinder body and imported seals, guaranteeing stable pressure.

4.Electrical/Control System
PLC control cabinet, sensors, control panel
Controls the equipment’s automatic cycle (feeding, compression, and strapping) and features a self-diagnostic function.

5.Auxiliary System
Conveyor belt, lacing/strapping mechanism, door assembly
Responsible for material conveyance and securing the packaged goods. Some models are equipped with automatic bagging or stringing devices.

China Horizontal Waste Baler Ready load 

Features of a Horizontal Waste Baler?

Highly Scalable

Automatic feeding systems, weighing systems, palletizing systems, and other components can be added as needed to achieve full-line automation and meet production requirements of various scales.

High Safety

Equipped with multiple safety protection devices (such as emergency stop buttons, safety door locks, and overload protection) to ensure the safety of both operators and equipment.

High-Efficiency Compaction and Volume Reduction

Utilizes a hydraulic system to provide powerful pressure, compressing loose materials into high-density bales with a volume reduction ratio of 5:1 to 10:1, significantly reducing storage and transportation costs.

High Degree of Automation

Equipped with a PLC control system to automate feeding, compression, strapping, and bale discharge, reducing manual labor, improving production efficiency, and lowering labor intensity.

Wide Range of Applications

Capable of processing various materials, including waste paper, plastic, straw, and metal shavings, and can adapt to different material characteristics by adjusting pressure and strapping methods.

Neatly Shaped Bales for Easy Transportation

Compressed bales have a regular shape (typically rectangular) and uniform dimensions, facilitating stacking, storage, and transportation, thereby improving logistics efficiency.

Stable Operation and Low Maintenance Costs

The hydraulic system is mature and reliable; key components are made of wear-resistant materials, resulting in a low failure rate, simple daily maintenance, and a long service life.

Compact Structure and Small Footprint

The horizontal compression design ensures a compact structure, making the equipment suitable for installation in recycling centers, factory workshops, and other locations with limited space.

Parameter of the Horizontal Waste Baler

Parameter of the Horizontal Waste Baler

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